The replacement of a faulty compressor or other components of the refrigeration system are amongst the repeated activities of a mechatronics engineer for refrigeration. Allows for training in these processes. The consequences of incorrect procedures can be demonstrated. The components are integrated into an operational refrigeration system. This allows for the practical testing of the functionality of individual components after replacement. The following activities must be carried out e.g. after replacing a compressor:
Refrigerant displacement (pump-down)
Disconnection of the compressor at the service valves
Disconnection of electrical connections
Compressor replacement, correcting oil level, if necessary
Reconnecting electrical connections
Reconnecting the compressor with the service valves
Evacuating the compressor and making the connection to the system
Compressor test run, checking for leaks and replenish refrigerant, if necessary
Checking the system pressures
Learning Objectives / Experiments
Familiarisation with and carry out basic activities for the servicing of refrigeration systems
Replacement of
compressor
pressure switch
filter/drier
solenoid valve
expansion valve
Refrigerant displacement (pump-down)
Mechanical and electrical assembly and disassembly of components
Replenish refrigerant and compressor oil
Leak test
Compressor test run
Adjustment of expansion valve and pressure switch
Specification
Trainer from the practical series for the training of mechatronics engineers for refrigeration
Service exercises in refrigeration systems
Complete refrigeration circuit with open compressor, air-cooled condenser, receiver and air cooling evaporator
Replaceable components: compressor, filter/drier, pressure switch and solenoid valve
Recommended accessories evacuation equipment and tool set [6] Overall arrangement on robust workbench